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ISSN Approved Journal No: 2455-2631 | Impact factor: 8.15 | ESTD Year: 2016
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Issue: March 2023

Volume 8 | Issue 3

Impact factor: 8.15

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Paper Title: Lean Production System Analysis for Quality Maintenance
Authors Name: Jemimah Keziah T. Codino , Delfa G. Castilla , Niña Mitzi Rose S. Cordovan , Mervin J. Damayo , Villa Noela B. Gregorio
Unique Id: IJSDR2303054
Published In: Volume 8 Issue 3, March-2023
Abstract: Waste is products, procedures, and activities in a company that is considered non-value-adding benefits. The Lean Production System aims to minimize waste while maximizing quality, productivity, and efficiency. Any business and company have lean waste that needs to be reduced or eliminated; accordingly, the researchers conducted a study in PMC Bottle King Solutions Services, Inc. to determine the highest value of waste in the company using qualitative and quantitative approaches, namely descriptive analysis, discussion, observations, and survey research methodologies. For the acquisition of data, survey questionnaires and unstructured interviews were administered to 22 participants. It was found that the highest value of waste in the company is Machine Breakdown; thus, the study focused on reducing breakdowns. A time study was also conducted for a week to determine the machine downtime. The data gathered were analyzed using different lean tools and techniques. The researchers identified the root causes and reasons for Machine Breakdown which are heating, sensor, and oil seal; and its effects on sales in the company to which they lose ₱ 25,385.83 daily. The current quality implementation of the company was also analyzed using different metrics of Incident Management Key Performance Indicator that indicates that the company takes longer to respond and resolve. With all the data gathered, the researchers proposed a Quality Maintenance Procedure that, if strictly implemented, could significantly reduce machine breakdowns.
Keywords: waste, waiting, PET plastic, machine breakdown, total production, maintenance
Cite Article: "Lean Production System Analysis for Quality Maintenance", International Journal of Science & Engineering Development Research (www.ijsdr.org), ISSN:2455-2631, Vol.8, Issue 3, page no.352 - 361, March-2023, Available :http://www.ijsdr.org/papers/IJSDR2303054.pdf
Downloads: 00023
Publication Details: Published Paper ID: IJSDR2303054
Registration ID:204192
Published In: Volume 8 Issue 3, March-2023
DOI (Digital Object Identifier):
Page No: 352 - 361
Publisher: IJSDR | www.ijsdr.org
ISSN Number: 2455-2631

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