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INTERNATIONAL JOURNAL OF SCIENTIFIC DEVELOPMENT AND RESEARCH International Peer Reviewed & Refereed Journals, Open Access Journal ISSN Approved Journal No: 2455-2631 | Impact factor: 8.15 | ESTD Year: 2016 Scholarly open access journals, Peer-reviewed, and Refereed Journals, Impact factor 8.15 (Calculate by google scholar and Semantic Scholar | AI-Powered Research Tool) , Multidisciplinary, Monthly, Indexing in all major database & Metadata, Citation Generator, Digital Object Identifier(DOI) |
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| Paper Title: | Lean Production System Analysis for Quality Maintenance |
| Authors Name: | Jemimah Keziah T. Codino , Delfa G. Castilla , Niña Mitzi Rose S. Cordovan , Mervin J. Damayo , Villa Noela B. Gregorio |
| Unique Id: | IJSDR2303054 |
| Published In: | Volume 8 Issue 3, March-2023 |
| Abstract: | Waste is products, procedures, and activities in a company that is considered non-value-adding benefits. The Lean Production System aims to minimize waste while maximizing quality, productivity, and efficiency. Any business and company have lean waste that needs to be reduced or eliminated; accordingly, the researchers conducted a study in PMC Bottle King Solutions Services, Inc. to determine the highest value of waste in the company using qualitative and quantitative approaches, namely descriptive analysis, discussion, observations, and survey research methodologies. For the acquisition of data, survey questionnaires and unstructured interviews were administered to 22 participants. It was found that the highest value of waste in the company is Machine Breakdown; thus, the study focused on reducing breakdowns. A time study was also conducted for a week to determine the machine downtime. The data gathered were analyzed using different lean tools and techniques. The researchers identified the root causes and reasons for Machine Breakdown which are heating, sensor, and oil seal; and its effects on sales in the company to which they lose ₱ 25,385.83 daily. The current quality implementation of the company was also analyzed using different metrics of Incident Management Key Performance Indicator that indicates that the company takes longer to respond and resolve. With all the data gathered, the researchers proposed a Quality Maintenance Procedure that, if strictly implemented, could significantly reduce machine breakdowns. |
| Keywords: | waste, waiting, PET plastic, machine breakdown, total production, maintenance |
| Cite Article: | "Lean Production System Analysis for Quality Maintenance", International Journal of Science & Engineering Development Research (www.ijsdr.org), ISSN:2455-2631, Vol.8, Issue 3, page no.352 - 361, March-2023, Available :http://www.ijsdr.org/papers/IJSDR2303054.pdf |
| Downloads: | 00023 |
| Publication Details: | Published Paper ID: IJSDR2303054 Registration ID:204192 Published In: Volume 8 Issue 3, March-2023 DOI (Digital Object Identifier): Page No: 352 - 361 Publisher: IJSDR | www.ijsdr.org ISSN Number: 2455-2631 |
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