Comparative Static and Dynamic Analysis of Spur Gears Using Conventional and Advanced Materials in ANSYS
Divyansh Bisaria
, Aditya Sharma , Dr. Manav Kumar , Mr. Lavpreet Singh
Explicit Analysis, Gear Pair, Material Selection, Mechanical Strength, Nylon 66
Gears are essential components in mechanical assemblies that transfer power and motion most
effectively and efficiently from rotating shafts. The performance and service life of gear
systems depend on the material used, particularly in applications that operate under high-load
or high-speed conditions. In this paper, we conduct a comparison of spur gears, focusing on
optimisation for mechanical efficiency and reduced weight through ANSYS-type analysis. The
comparison is limited to the static and dynamic performance of spur gears, manufactured from
conventional materials, Gray Cast Iron, and advanced materials, Bronze C51000 and Resin
Polyamide / Nylon 66. Indicators to measure performance included stress contour maps, total
deformation and directional deformation response of the gears, given the same set of boundary
conditions. Based on the results of analysis, the conventional materials had greater stiffness
where-as the advanced materials especially Bronze C51000 showed the best strength/weight
ratio for gears or reasonable load-carrying capability with a huge weight reduction While the
advanced materials used in flexible analysis show there may not be rigidly equivalent to
conventional materials, its suitable for an application which requires a lightweight high-
performance component. This study highlights the importance of material selection in
developing durable, efficient, and lightweight components.
"Comparative Static and Dynamic Analysis of Spur Gears Using Conventional and Advanced Materials in ANSYS", IJSDR - International Journal of Scientific Development and Research (www.IJSDR.org), ISSN:2455-2631, Vol.10, Issue 9, page no.a318-a325, September-2025, Available :https://ijsdr.org/papers/IJSDR2509041.pdf
Volume 10
Issue 9,
September-2025
Pages : a318-a325
Paper Reg. ID: IJSDR_304611
Published Paper Id: IJSDR2509041
Downloads: 000112
Research Area: Science and Technology
Country: Etawah, Uttar Pradesh, India
ISSN: 2455-2631 | IMPACT FACTOR: 9.15 Calculated By Google Scholar | ESTD YEAR: 2016
An International Scholarly Open Access Journal, Peer-Reviewed, Refereed Journal Impact Factor 9.15 Calculate by Google Scholar and Semantic Scholar | AI-Powered Research Tool, Multidisciplinary, Monthly, Multilanguage Journal Indexing in All Major Database & Metadata, Citation Generator
Publisher: IJSDR(IJ Publication) Janvi Wave
